Laboratory Ultrasonic Cell Homogenizer & Emulsifier

A 20 kHz laboratory ultrasonic cell homogenizer and emulsifier that breaks down cell structures and mixes immiscible liquids — 100 to 2000 ml per batch, with a titanium alloy probe and integrated temperature monitoring.

Laboratory ultrasonic cell homogenizer with generator and titanium probe
Laboratory ultrasonic cell homogenizer — generator and titanium alloy probe
Product Overview

Emulsify what will not mix, without a chemical additive

The laboratory ultrasonic cell homogenizer and emulsifier is mainly used for the mixing and emulsification of different volumes of materials. It rapidly and uniformly mixes one or more substances into another substance that they would not naturally dissolve into — water into oil, or oil into water — without adding an emulsifier.

It is widely used in the food, pharmaceutical, cosmetic and chemical industries and in other fields, because the emulsification effect is far finer than mechanical stirring can reach. The device has no restrictions on the working environment, operates continuously and has a long service life.

A 20 kHz generator drives a titanium alloy probe directly in the sample, so the energy enters the liquid rather than the vessel. Processing volume is set by the probe you fit, from 100 ml in a beaker up to 2000 ml in a single kettle.

Processing Capability

Six jobs from a single probe

The same generator and probe cover the whole preparation sequence, so a method developed on one sample transfers directly to the next — no second instrument, no change of consumable.

1Mixing

Rapidly and uniformly blends one substance into another that it would not naturally dissolve into.

2Extraction

Drives solvent into the cell so the target compound is released in minutes rather than hours.

3Dispersion

Breaks agglomerates down and holds particles apart in suspension.

4Emulsification

Produces stable oil-in-water and water-in-oil emulsions without a chemical emulsifier.

5Defoaming

Collapses foam in the vessel so the working volume is not lost to bubbles.

6Crushing

Disrupts cells, tissue and particles down to the micron and sub-micron range.

Key Features

Built for repeatable laboratory results

Everything on the instrument exists to keep one run comparable with the next.

High-efficiency ultrasonic processing

Delivers powerful ultrasonic waves to ensure thorough and uniform sample treatment.

Adjustable power and frequency settings

Customise the process to suit a variety of materials and applications.

Temperature control

Integrated temperature monitoring maintains sample integrity during processing.

Digital display and user-friendly interface

Easy-to-use controls and a clear display for precise operation.

Versatile application range

Suited to cell disruption, nanoparticle dispersion, emulsification and homogenisation.

Unmatched precision

Consistent, reproducible results through precise control of amplitude and process time.

Enhanced safety features

Safety mechanisms are built in so the instrument can be operated securely.

Low maintenance, durable design

Built for continuous operation with minimal maintenance.

Technical Data

Laboratory Ultrasonic Homogenizer Specifications

Generator & System

Series2000L
Ultrasonic generator dimensions32.7 × 22.3 × 11.3 cm
Full weight10 kg
Input voltage AC220 V ±10%, 50/60 Hz
Transducer matching capacitance20 kHz
WarrantyOne year with comprehensive support

Probe & Processing

Processing capacity (single kettle)100 – 2000 ml
Radiation surface amplitude (peak-to-peak)10 – 120 µm
Cross-sectional sizeΦ3–10, Φ16, Φ30, Φ40 mm
Probe materialTitanium alloy — durable and chemically resistant
Durable temperature0 – 80 °C liquid (high-temperature type available on request)
Materials handledGraphene, essential oils, cells, food, cosmetics and more
Application directionMixing, extraction, dispersion, emulsification, defoaming, crushing
Titanium alloy probe20 kHz0–80 °C process windowHigh-temperature probe optionalGraphene & essential oilsContinuous operation
The Complete System

Generator, probe and stand — matched before it ships

The ultrasound generator, the 20 kHz transducer, the horn and the probe are specified as one set. The frequency window and the amplitude reaching the liquid are therefore correct from the first run, and a replacement probe is made to the same drawing as the original.

  • Generator with digital display and process timers
  • 20 kHz transducer matched to the generator
  • Titanium alloy probe, Φ3–10 mm through Φ40 mm
  • Stand and clamp to hold the probe in the vessel
  • Temperature probe and connection cable

Probes are consumable items, so they are held in stock and can be re-ordered by diameter alone.

Ultrasonic homogenizer generator, transducer and probe
Ultrasonic generator with the transducer and probe set supplied with it.
1

Choose the volume

Set the batch volume to be processed in a single kettle, from 100 to 2000 ml.

2

Choose the probe

Pick Φ3–10, Φ16, Φ30 or Φ40 mm so the energy enters the whole sample.

3

Set the amplitude

Dial the amplitude between 10 and 120 µm to suit viscosity and cell type.

4

Build the method

Save power, time and temperature settings so the next run matches exactly.

Probe Selection

Pick the probe for the volume, not the other way round

Probe sizes for the ultrasonic system
Probe Φ3 to Φ40 mm

Four probe diameters cover the whole laboratory range

Probe diameter sets the working volume and the intensity that reaches the sample. A narrow probe concentrates energy into a small volume; a wide probe spreads it across a larger kettle. Matching the two is what makes a method reproducible.

Every probe is machined from titanium alloy because it is durable and chemically resistant, and it resists the cavitation that erodes softer metals. Amplitude is adjustable from 10 to 120 µm peak-to-peak, and handling covers homogenisation and dispersion, cell breakage, foaming and defoaming, and extraction.

For processes that run above 80 °C a high-temperature probe type is available as a custom build.

Manufacturing

Titanium probes machined in our own workshop

The generator is built and tested on our own line and the probes are machined and tuned in the same plant, so a replacement probe is a stock item rather than a special order.

CNC machining of ultrasonic probe bodies
Probe bodies and horns are CNC-machined in house.
Bench assembly and tuning of ultrasonic probes
Probes are assembled and tuned by hand on the bench.
Finished ultrasonic probes and spare parts in stock
Finished probes and spares are held in stock for quick replacement.
Applications

Where laboratories use an ultrasonic homogenizer

Our ultrasonic homogenizer can be used for emulsification, extraction, mixing, degassing and cleaning.

Because the energy is delivered directly into the liquid, the same instrument suits a biology bench, a formulation laboratory and a pilot kettle — the probe is changed rather than the machine.

Two examples from our own test laboratory are shown below: essential oil extraction from plant material, and a side-by-side comparison of tea extraction with and without ultrasound.

Cell lysisProtein extractionDNA shearingNanoparticle dispersionEssential oilsStable emulsionsGrapheneCosmetics
  • Biotechnology & pharmaceutical research

    Cell lysis, protein extraction and DNA shearing.

  • Material science

    Nanoparticle dispersion and formulation.

  • Chemical processing

    Emulsification and homogenisation of immiscible liquids.

  • Food & cosmetics

    Production of stable emulsions and fine suspensions.

Our Services

Support from the first sample to the hundredth run

A laboratory instrument is only as good as the method behind it, so the support does not stop at delivery.

1

Consultation

Advice before, during and after the sale, including a written manual and online tutorials.

2

Project planning

Help choosing probe diameter, amplitude and process time for your sample.

3

Debugging

Your method is run and adjusted on the equipment until it performs as specified.

4

Training

Operating and maintenance training for the people who will run the instrument daily.

Every unit carries a one-year complete warranty with lifetime maintenance service. Parts and consumable probes are shipped from stock, and long-distance shipping is managed from our factory to your named place.

  • Documentation

    A detailed manual plus online tutorials covering operation and maintenance.

  • Responsive support

    A team of experts is available to answer queries and give technical advice.

Gallery

More views

industry ultrasonic homogenizer — view 1
industry ultrasonic homogenizer — view 1
industry ultrasonic homogenizer — view 2
industry ultrasonic homogenizer — view 2
FAQ

Questions buyers ask before ordering

Which probe diameter for my sample volume?

Probe diameter scales with volume; tell us your batch size and we will recommend the right tip.

Will sonication heat my sample?

Some heating is normal. For heat-sensitive samples use pulse mode or a jacketed flow cell.

Can it inactivate enzymes in juice?

Yes — ultrasound is used for enzyme inactivation and cell disruption in juice and other liquid food.

Does it work on E. coli and other pathogens?

Ultrasonic cavitation reduces bacteria including E. coli. We can run a test on your sample to confirm.

Send us a sample for a free homogenisation test

Tell us the volume, the material and the result you need and we will run a free process test, then recommend the probe diameter, amplitude and cycle time.

Request a Quotation