Kimpalan ultrasonik ialah proses yang menggunakan getaran mekanikal frekuensi tinggi untuk menggabungkan bahan bersama. Ia biasanya digunakan untuk bahan termoplastik, di mana getaran frekuensi tinggi menghasilkan haba yang melembutkan bahan di antara muka dan membolehkan ikatan. Manakala sebahagian daripada bahan plastik tidak sesuai untuk dikimpal dengan mesin kimpalan ultrasonik. Oleh itu, adalah penting untuk mengetahui bahan apa yang baik untuk pengedap melalui mesin ultrasonik.
Bahan yang boleh dikimpal menggunakan mesin ultrasonik termasuk:
- Termoplastik: This is the most common application of ultrasonic welding. Various types of thermoplastics such as ABS, PE, PP, PVC, PC and more can be effectively welded using ultrasonic technology. Therefore, the ultrasonic welding system are widely used in auto parts industry.
- Non-Ferrous Metals: Some non-ferrous metals with low melting points can also be welded using ultrasonic technology. Examples include aluminum, copper and nickel.
- Synthetic Fabrics: Ultrasonic welding can be used to bond synthetic fabrics, especially when traditional sewing is not practical.
- Films and Foils: Thin films and foils can also be welded using ultrasonic technology.
- Packaging Materials: Ultrasonic welding is employed in the packaging industry to seal plastic packaging materials.
It’s important to note that the suitability of a material for ultrasonic welding depends on factors such as its molecular structure, thickness of products, welding area dimension, thermal properties, and the intended application. Some materials might not be suitable for ultrasonic welding due to factors like high melting points, poor acoustic coupling, or other technical constraints. please contact us by email us sales@intopindustrial.com , we can help you to find out the professional suggestions and solutions based on you welding requirements.
