30 kHz Machine-Mounted Ultrasonic Cutting Knife for Robot Arms

Compact 30 kHz cutting unit for robotic arms, gantries and CNC heads – clean edges on glass fibre, fabric, rubber and plastic sheet.

30 kHz ultrasonic cutting knife units
Product Introduction

A cutting head your robot can carry all shift

The head is deliberately compact and light — 30 kHz tooling is small enough to mount on collaborative and light industrial arms without derating the payload. The blade path is programmed; the head only follows.

We supply the head, the 2000-series generator with auto frequency tracking, and the flange and cabling adapted to your robot model — KUKA, FANUC, ABB, Yaskawa and others are routine.

30 kHzRobot / CNC / gantry mountAuto frequency trackingFlange to your robotCustom blade lengths
30 kHz cutting knife units
30 kHz cutting knife units
30 kHz units
30 kHz horn tips and blades
Horn tips
Cutting horns mounted on a robot arm
On the robot
Ultrasonic cutting on a moving belt
Belt cutting
Cell Integration

From robot model to cutting cell

We have done this across the common robot brands — integration is a defined process, not an experiment.

1

Send the robot model

Brand, payload and mounting face — we pick the flange.

2

We adapt head + cabling

Flange plate, dressing, cable length and drag-chain routing.

3

Cut trial

Programmed path on your material — edges photographed and documented.

4

You integrate

Delivery with the I/O handshake map for your PLC.

Heads have been integrated on 4- and 6-axis arms, gantries and CNC Z-axes alike.

Materials on Robot Cells

Proven cuts in automation

MaterialTypical partsEdge result
Glass fibre / GRPPanels, housingsClean edge, minimal dust with extraction
Fabric & nonwovenAirbag panels, filtersSealed edge on synthetics
Rubber & gasket stockGaskets, sealsSquare edge, no pinch
Plastic sheetTrays, claddingSmooth edge, no burr
Composites / CFRPTrims, prototypesControlled cut with extraction
Technical Specification

Technical specification

The head, generator and blade are matched as one cutting package.

What we need from you

1

Robot brand and model plus the material to cut.

2

We build the flange, cable and blade set.

3

Cut trial documented before delivery.

Heads can share the generator platform with welding stations — one spare-part strategy.

Frequency30 kHz
MountingRobot arm / CNC / gantry flange
Generator2000 series digital, auto frequency tracking
MaterialsGlass fibre, fabric, rubber, plastic, composites
BladeCustom lengths per application
VoltageAC 220 V, 50 Hz
InterfaceFlange and cable adapted to your robot model
Suitable Applications

Automated cutting jobs

Robot arm with ultrasonic cutting horns

Robotic Trimming

Programmed trim paths on plastic and composite parts.

Conveyor cutting with ultrasonic head

In-Line Slitting

Heads over belts and roll lines.

Trimmed plastic part

Flash & Sprue

Automated flash removal without part deformation.

Customization & Testing

Plan the cutting cell

Send the robot model and material — we return the flange plan, blade proposal and a documented cut trial.

  • Robot brand, model, payload
  • Material and thickness
  • Cut paths (2D/3D) and reach
  • Line speed / cycle time
  • Edge quality requirement
  • Dust / fume constraints
1

You send robot + material details.

2

We adapt the head and run the cut trial.

3

You receive the integration package and quotation.

30 kHz horn tips

FAQ

Which robots can it mount on?

Most industrial and collaborative arms — we machine the flange to your mounting face.

Will it fit our CNC?

Yes — Z-axis mount with the same generator package.

Blade change on the robot?

Quick-change tip interface; re-teach time is minutes.

Dust handling for composites?

We integrate extraction brackets with the flange — plan it in the layout.

Send Your Robot Model for the Flange Plan

Flange, cabling and a documented cut trial on your material — before you commit.

Contact an Engineer
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